A New Factory Build Up in Vietnam !

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A New Factory Build Up in Vietnam !
October 30, 2019

  

 ● Vertical integrated production system to deliver consistent quality.
Like Kingdom’s Zhongshan and Fujian factory, the Vietnam factory also has fully vertical integrated production system: from mold fabrication, investment casting, machining, assembly, testing to packing are made fully in-house to provide consistence quality.
   
   
     Plant Outline
     ● Established : Year 2019
     ● Land Space : 764,237 ft²( 71,000 m²)
     ● Floor Space : Casting Shop: 365,973 ft² (34,000 m²)
                               Machining Shop: 172,222 ft² (16,000 m²)
     ● Employee : 380 
     ● Capacity : 300 metric tons monthly (planned)
     ● Activities : Manufacturing of fittings and mechanical parts
 
 
 

 ●  Large capacity with capability for expansion to service your growing demand.
With land space of 71,000 m², the Vietnam factory has potential to increase the capacity to 10,000 metric tons per month to service your demand.

 
Casting Shop
Two-story building with total floor space of 365,973 ft² (34,000 m²)
Estimated completion: End of June, 2019
 
   
 
 
Machining Shop
Two-story building with total floor space of 172,222 ft² (16,000 m²)
Estimated completion: End of July , 2019
 

 

 

    
● Automatic production equipment to provide efficient and stable process.
Vietnam factory is equipped with the advanced automatic production system such as robotic arms for shelling making and machining process to provide high efficiency and stable quality.
 
Main Production Equipment    
     
Advantages   Equipments & Facilities Q'ty 
● Automatic and semi-automated wax injection & dewaxing
   equipments enhance production efficiency for wax castings.  		 Automatic Wax Injection Machine  6
Semi-Automated Dual Station Wax Injection Machine 8
Semi-Automated Disc Type Wax Injection Machine  2
Semi-Automated Dewaxing tank  2
● Stable Shell Mold Production System Automation Solution for Shelling Process (KUKA) 4
● Stable & Efficient Drying System in Shell Molds Constant temperature and humidity Controling Room 4
● Low Energy Consumption Furnaces  High Efficiency 300KW Medium Frequency  Melting   4
Semi-Automated Pre-heat Furnace For Shell Mold 4
● Safey & Quality Improved Heat Treatment Process Nitrogen-Based Atmosphere of Heat Treatment Furnace 4
● Automatic & semi-automated equipments enhance
   production efficiency and reduce workload in workshop.		 Robotic Arm for CNC Machining process 4
Gantry Robot for CNC Machining process  4
● High Capacity Machining Facilities  CNC Lathe   80
Semi-Automated Tapping Machine 20
Automatic Tapping Machine  6

 

 

 

 



     Automation Solution                       
         for Shelling Process
   

  • Stable shell making process.
  • Efficient and effective drying the shells.

 

 

  

 
      Robotic Dipping and Casting        


   

  • The production line use a 6 axis KUKA robot.
  • Integrate the shell mold production line with the
    slurry bucket and the floating sand equipment.

 

 

 

 

 

 

 

 
       Shell Mold Drying Room with                  Environmental Control System

     

  • The environmental manipulate device contains PID (proportional, essential, by-product)procedure controllers.
  • Continuously checking the situations of the surroundings.
  • Comparing the readings with the specified present conditions.
  • Figuring out the extent of heating, cooling, humidification, and dehumidification required to hold the set factor environment to preserve the relative humidity and temperature of the shell drying surroundings.

 

 
       Robotic Machining

    

  • The production line were made from KI Machineary’s automatic machine system and KUKA robot.
  • Enhance production efficiency and reduce workload in workshop.

 

 
● Excellent location for convenient transportation. 
Vietnam factory is close to major airport and seaports in Hochiminh